MICO24 for wastewater treatment plants and WWTPs
Control the process, critical equipment, and energy consumption of the wastewater treatment plant in real time to reduce incidents and anticipate deviations.
Problem
In a WWTP, small process deviations can lead to extra costs, operational incidents, or environmental risk. Pumps, blowers, aeration, sludge, motors, and process parameters must operate within stable margins so that the plant maintains performance.
When an incident is detected late, the cost is no longer only mechanical. It can also affect energy consumption, treatment quality, maintenance planning, and the ability to respond to critical situations.
MICO24 solution
MICO24 makes it possible to monitor wastewater treatment plant equipment and variables in real time, centralize information, and generate alarms for deviations. This information facilitates more continuous operational control and helps prioritize actions before an anomaly becomes a stoppage or a process incident.
The platform is especially useful for monitoring motors, pumps, blowers, electricity consumption, treatment parameters, and alerts associated with the risk of discharge or operation outside the range.
Applications
- Pumps and pumping units: control of flow rate, pressure, performance, and motor status.
- Blowers and aeration: control of voltage, current readings, vibrations, and operation of critical equipment.
- Treatment process: monitoring of parameters and generation of alerts for deviations.
- Energy: control of motor and equipment consumption to identify deviations and optimization opportunities.
- Critical alarms: real-time alerts for situations that may compromise the process.
Benefits
- Lower risk of process incidents thanks to early alarms.
- Better control of energy consumption in pumps, blowers, and aeration.
- Fewer unexpected stoppages in critical equipment.
- Greater ability to plan maintenance and prioritize actions.
- Remote and continuous supervision of the facility.
Success story
Snack food manufacturer
At our snack food production plant, we made a clear commitment to sustainability and energy efficiency by implementing the MICO24 system in our internal wastewater treatment facility.
This plant treats the water used in production processes to ensure it returns to nature in optimal condition. With MICO24, we centralized all operational and control data, which allowed us to analyze and optimize performance with very positive results:
- Energy savings: 25%
- Chemical product savings: 12%
- Reduced human resources in control tasks: between 15% and 20%
Albert Borrellas
Factory Manager
Snack food manufacturer for the food industry
Let’s review where MICO24 can help you control process, energy, alarms, and critical equipment.