MICO24 for feed mills

Monitor mills, mixers, and pelletizers in real time to optimize production, ensure feed quality, and anticipate shutdowns.

Problem

In feed production, efficiency and quality are essential to guarantee profitability and competitiveness. An unusual vibration in the mill, a poorly greased bearing, a bag filter with differential pressure outside the proper range, or a motor with excessive consumption can lead to blockages, breakdowns, or unexpected shutdowns.

When these deviations are detected late, the impact has already affected production and cost: higher consumption, more downtime, and less ability to plan interventions.

MICO24 solution

MICO24 captures equipment and process data in real time, displays it in an easy and intuitive way, and generates alerts for any deviation.

This makes it possible to monitor the operation of mills, mixers, and pelletizers, control variables such as temperature, humidity, flow rate, and fill level, and send alerts to the corresponding department to better plan and organize interventions.

Applications

Select the most relevant equipment and variables in your environment:

Mills: monitoring motor consumption, temperature and vibrations, control of bearing greasing and the differential pressure of the bag filter.
Mixers: monitoring motor consumption, temperature and vibrations, shafts, and turbine, to prevent blockages.
Pelletizers: monitoring motor consumption, temperature and vibrations, shafts, and turbine.
Compressors: monitoring motor consumption, temperature and vibrations, voltage and current readings.

Benefits

Optimization of the production process by monitoring the key variables of the equipment.
Control of feed quality by detecting deviations and adjusting the process in time.
Energy consumption management by identifying savings opportunities.
Preventive maintenance by detecting wear and preventing blockages and unexpected shutdowns.

Success story

"Monitoring the mill filter helped reduce energy consumption and increase production by 5 to 10%.”

We installed the MICO24 system at their production plants in Tona and Riudarenes to monitor mixers and mills. This implementation allows them to track the performance of key equipment used in feed production and send alerts to the relevant department to better plan and organize interventions.

Xavier Solanes
Management Esporc
Manufacturer of compound feed for animals

We will review which equipment, consumption levels, or critical variables you can start controlling with MICO24.