MICO24 for manufacturing and processing
Control your processes, optimize machinery performance, and guarantee the quality of the final product with real-time data.
Problem
In the manufacturing and processing sector, production optimization, cost reduction, and quality improvement are essential for competitiveness. Working with uncertainty and assumptions about how machines operate means detecting many irregularities too late. A motor that deviates, extrusion outside the parameters, a defective weld, or energy consumption that no one quantifies are costs that, when detected late, the plant has already absorbed.
A motor that deviates, extrusion outside the parameters, a defective weld, or energy consumption that no one quantifies are costs that, when detected late, the plant has already absorbed.
MICO24 solution
MICO24 makes it possible to monitor the condition and performance of machines in real time and turn uncertainties about equipment operation into verified information.
It controls variables such as temperature, vibration, speed, and energy consumption to optimize operation, prevent failures, and quantify the costs of each production line.
Applications
Select the most relevant equipment and variables in your environment:
- Extruders: monitoring motor temperature and vibrations, their consumption, and pressure and temperature readings in the extruders
- Winders: motor speed, consumption, temperature and vibrations.
- Welding: control of temperature and defective welds, to prevent returns.
- Steam boilers: control of temperature and pressure.
- Compressors: consumption, current, voltage, motor temperature and vibrations.
- Hydraulic unit: motor power consumption, current, voltage, temperature and vibrations.
- Scrubbers: control of the motor, voltage and current readings, temperature, and vibrations.
Benefits
- Real-time machinery monitoring to optimize operation and prevent failures.
- Process optimization by identifying bottlenecks and reducing cycle times.
- Quality control by detecting deviations and preventing returns.
- Predictive maintenance: predicting failures and planning interventions.
Success story
“ Reduction in human resources for monitoring and energy costs “
David Gregorio
Plant Director of Axilone Metal
Luxury cosmetic packaging manufacturer
We will review which equipment, lines, and consumption levels you can start controlling with MICO24.